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What Minimum Order Quantities Mean for T-Shirt Printing (And How to Avoid Them)

Minimum order quantities (MOQs) are one of the first questions new customers ask. The answer depends entirely on the print method you choose.

Which Methods Have Minimum Orders

Screen printing: typically 25 to 50 pieces

Screen printing requires making a physical screen for each colour in the design. Screens cost money to produce and set up, and this cost is spread across the print run. At 10 pieces, the setup cost per garment makes screen printing uneconomical. Most shops set their minimum at 25 to 50 pieces.

Some shops will do screen printing at lower quantities but the price per piece will be significantly higher than at the standard minimum.

Embroidery: varies by shop, often no minimum

Digitising is a one-time cost. Once your logo is digitised, an embroidery machine can run one piece as easily as 100. Many shops, including Printing Planet UK, have no minimum order for embroidery once the file is digitised. You pay the £20 digitising fee for the first order, then there is no minimum on reorders.

DTG: no minimum

DTG printing has no setup cost. The machine prints directly from a digital file. One T-shirt costs the same per piece to set up as 100. Almost all DTG shops accept single-piece orders.

DTF: no minimum

The same applies to DTF. No screens, no setup, no minimum. A single transfer costs the same to set up as a run of 200.

Vinyl: no minimum

Vinyl is cut from a digital file. No minimum.

Why MOQs Exist

MOQs exist when a method has a high fixed cost that must be recovered across the order. Screen printing has screen-making costs. Some embroidery operations run batch machines with minimum profitable run lengths.

They do not exist to inconvenience small buyers. They exist because the economics of the method require a certain volume to make production viable at a standard price.

How to Order Small Quantities Without Paying More Per Piece

If you need a small quantity of a design that would traditionally require screen printing, switch method:

  • Under 25 pieces with a simple logo: use DTG or vinyl
  • Under 25 pieces with a full-colour design: use DTG or DTF
  • Under 10 pieces with a basic text print: use vinyl

The per-piece cost will be higher than screen printing at volume, but there is no setup surcharge because there is no setup cost.

Where Volume Discounts Kick In

Even on methods with no minimum order, the price per piece falls as quantity increases. Typical volume breaks:

Quantity Price behaviour
1 to 5 pieces Highest cost per piece
6 to 24 pieces First price break
25 to 49 pieces Second price break
50 to 99 pieces Third price break
100+ pieces Best per-piece cost

The exact break points and savings vary by method and shop. Printing Planet UK has no minimum order on DTG, DTF, vinyl and embroidery. For full pricing, visit our garment printing service page or contact us for a quote.